Tpm and industry 4.0: integration of smart technologies in maintenance
Tpm and industry 4.0: integration of smart technologies in maintenance
DOI:
https://doi.org/10.51473/rcmos.v1i1.2024.895Keywords:
Total Productive Maintenance (TPM); Operational Efficiency; Maintenance Management; Equipment Availability.Abstract
The present study addresses the integration between Total Productive Maintenance
(TPM) and Industry 4.0, highlighting the impact of emerging technologies on the
modernization of industrial maintenance practices. TPM, established as an effective
methodology for maximizing equipment efficiency, has been enhanced by the
advancements of Industry 4.0, which introduces the Internet of Things (IoT), Artificial
Intelligence (AI), Big Data, and cyber-physical systems. The convergence of these
approaches has enabled the transition from corrective and preventive maintenance
models to more predictive and prescriptive strategies, allowing for early failure
detection and a reduction in unplanned downtime. The study discusses how smart
sensors, machine learning algorithms, and cloud computing are revolutionizing
maintenance management, optimizing productivity, and reducing operational costs.
Furthermore, the research highlights the positive impact of these technologies on
quality management, workplace safety, and employee training, fostering an
organizational culture focused on continuous improvement and innovation. The
analysis indicates that adopting these practices contributes to a more efficient,
sustainable, and competitive industrial environment, ensuring greater predictability and
reliability of productive assets. It is concluded that the modernization of maintenance,
enabled by Industry 4.0, represents a strategic advantage for companies seeking
operational excellence and process optimization.
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